Single-Head Wire Benders
CNC Coiling and bending machines for the production of two- and three-dimensional wire parts
Benefits B Series
- Reduced machine concept cuts costs per unit
- High flexibility and safety due to reliable and tested tool concept
- Safe and simple operation due to our WAFIOS programming system WPS 3.2 EasyWay
- Minimization of set-up times due to iQ software functions
- Simple handling of wire, from feed unit up to bending head
Types
| B4 | |
|---|---|
| Wire diameter | |
| 600 N/mm² | 3 - 8 mm |
| 1200 N/mm² | 3 - 5 mm |
| 1900 N/mm² | 3 - 4 mm |
| Feed rollers | 3 Pairs |
| Rotary angle, mandrel axis | infinite |
| Rotary angle, bending axis | infinite |
| Bending head, up/down stroke | +25 mm / -120 mm |
| Bend-back clearance | 700 mm |
| Bending head positioning | +30° fix |
| Infeed speed | 120 m/min |
| Bending torque | ca. 520 Nm |
| Number of standard CNC axes | 6 fix |
| B5 | |
|---|---|
| Wire diameter | |
| 600 N/mm² | 4 - 10 mm |
| 1200 N/mm² | 4 - 6 mm |
| 1900 N/mm² | 4 - 5 mm |
| Feed rollers | 4 Pairs |
| Rotary angle, mandrel axis | Infinite |
| Rotary angle, bending axis | Infinite |
| Bending head, up/down stroke | +25 mm / -120 mm |
| Bend-back clearance | 700 mm |
| Bending head positioning | +30° fix |
| Infeed speed | 120 m/min |
| Bending torque | ca. 1050 Nm |
| Number of standard CNC axes | 6 fix |
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Benefits BM Series
- Tried and tested, successful machine structure
- Most of the tools from predecessor machines can be used
- Higher process safety thanks to adjustable bend-back clearance
- Consistent standard operating system
Types
| BM 36 HighSpeed | |
|---|---|
| Wire diameter | |
| 600 N/mm² | 2 - 6.5 mm |
| 1200 N/mm² | 2 - 4.5 mm |
| 1900 N/mm² | 2 - 3.6 mm |
| Extended operating range (opt.) | Wire from 1.5 mm dia. |
| Rotary angle, mandrel axis | Infinite |
| Rotary angle, bending axis | Infinite |
| Bending head, up/down stroke | +10 mm / -80 mm |
| Bending head, transverse stroke | +40 mm / -40 mm |
| Bend-back clearance | 160/500/800/1100 mm (infinite adjustment option via CNC axis) |
| Bending head positioning | +30° fix |
| CNC support plate, stroke | +25 mm / -200 mm (Option) |
| Infeed speed | max. 140 m/min |
| Bending torque | ca. 180 Nm |
| Number of standard CNC axes | 7 (max.14 Option) |
| BM 43 HighSpeed | |
|---|---|
| Wire diameter | |
| 600 N/mm² | 3 - 8 mm |
| 1200 N/mm² | 3 - 5 mm |
| 1900 N/mm² | 3 - 4.3 mm |
| Extended operating range (opt.) | Wire from 1.5 mm dia. |
| Rotary angle, mandrel axis | Infinite |
| Rotary angle, bending axis | Infinite |
| Bending head, up/down stroke | +18 mm / -122 mm |
| Bending head, transverse stroke | +60 mm / -60 mm |
| Bend-back clearance | 200/500/800/1100/1400 mm (infinite adjustment option via CNC axis) |
| Bending head positioning | +25° fix |
| CNC support plate, stroke | +25 mm / -235 mm (Option) |
| Infeed speed | max. 140 m/min |
| Bending torque | ca. 225 Nm |
| Number of standard CNC axes | 7 (max.17 Option) |
| BM 50 | |
|---|---|
| Wire diameter | |
| 600 N/mm² | 4 - 10 mm |
| 1200 N/mm² | 4 - 6 mm |
| 1900 N/mm² | 4 - 5 mm |
| Extended operating range (opt.) | Wire from 2.0 mm dia. |
| Feed rollers | 4 Pairs |
| Rotary angle, mandrel axis | Infinite |
| Rotary angle, bending axis | Infinite |
| Bending head, up/down stroke | +25 mm / -120 mm |
| Bending head, transverse stroke | +200 mm / -100 mm |
| Bend-back clearance | 400/700/1000/1300 mm |
| Bending head positioning | +30° fix |
| CNC support plate, stroke | +25 mm / -235 mm |
| Infeed speed | max. 120 m/min |
| Bending torque | ca. 1050 Nm |
| Number of standard CNC axes | 7 (8 / max.14) |
| BM 60 | |
|---|---|
| Wire diameter | |
| 600 N/mm² | 6 - 13 mm |
| 1200 N/mm² | 6 - 8.5 mm |
| 1900 N/mm² | 6 - 7 mm |
| Extended operating range (opt.) | Wire from 3.0 mm dia. |
| Feed rollers | 4 Pairs |
| Rotary angle, mandrel axis | Infinite |
| Rotary angle, bending axis | Infinite |
| Bending head, up/down stroke | +100 mm / -100 mm (Option) |
| Bending head, transverse stroke | +120 mm / -100 mm (Option) |
| Bend-back clearance | 500/800/1100/1400 mm |
| Bend-back clearance, servo-motor driven | 500 - 1400 mm |
| Bending head positioning | +25°/0° |
| CNC support plate, stroke | +25 mm / -235 mm (Option) |
| CNC support plate, stroke | +25 mm / -275 mm (Option) |
| Infeed speed | max. 120 m/min |
| Bending torque | ca. 1700 Nm |
| Number of standard CNC axes | 6 (8 / max.18) |
| BM 90 | |
|---|---|
| Wire diameter | |
| 600 N/mm² | 8 - 16 mm |
| 1200 N/mm² | 8 - 12.7 mm |
| 1900 N/mm² | 8 - 10.5 mm |
| Extended operating range (opt.) | --- |
| Feed rollers | 4 Pairs |
| Rotary angle, mandrel axis | Infinite |
| Rotary angle, bending axis | Infinite |
| Rotary angle, inner bending axis | Infinite |
| Rotary angle, outside bending axis | Infinite |
| Bending head, up/down stroke | +5 mm / -190 mm |
| Bending head, transverse stroke | ± 75 mm |
| Bend-back clearance | 600 - 1350 mm |
| Bending head positioning | +20° fix |
| CNC support plate, stroke | --- |
| Infeed speed | max. 65 m/min |
| Bending torque | ca. 2800 Nm |
| Number of standard CNC axes | 11 (standard) |
| Travel, cutting unit (Option) | 700 mm |
| Number of standard CNC axes | 14 / 21 |
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Benefits BMU Series
- Very broad range of products
- High degrees of freedom during bending
- Only provider of rotary straightening technology
- Various upgrading and in-line possibilities
Types
| BMU 40 | |
|---|---|
| Wire diameter | |
| 600 N/mm² | 3 - 8 mm |
| 1200 N/mm² | 3 - 5 mm |
| 1900 N/mm² | 3 - 4 mm |
| Extended operating range (opt.) | Wire from 1,5 mm dia. |
| Feed rollers | 3 Pairs |
| Rotary angle, mandrel axis | Infinite |
| Rotary angle, bending axis | Infinite |
| Bending head, up/down stroke | +25 mm / -120 mm |
| Bending head, transverse stroke at 0° position | +200 mm / -200 mm |
| Bending head, transverse stroke at 30° position | +200 mm / -100 mm |
| Bend-back clearance, servo-motor driven | 400 - 1300 mm adjustable |
| Bending head positioning | +30° / 0° (manual) |
| CNC support plate, stroke | +25 mm / -235 mm (option) |
| Infeed speed | 120 m/min |
| Bending torque | ca. 520 Nm |
| Number of standard CNC axes | max. 24 |
| BMU 50 | |
|---|---|
| Wire diameter | |
| 600 N/mm² | 4 - 10 mm |
| 1200 N/mm² | 4 - 6 mm |
| 1900 N/mm² | 4 - 5 mm |
| Extended operating range (opt.) | Wire from 2,0 mm dia. |
| Feed rollers | 4 Pairs |
| Rotary angle, mandrel axis | Infinite |
| Rotary angle, bending axis | Infinite |
| Bending head, up/down stroke | +25 mm / -120 mm |
| Bending head, transverse stroke at 0° position | +200 mm / -200 mm |
| Bending head, transverse stroke at 30° position | +200 mm / -100 mm |
| Bend-back clearance, servo-motor driven | 400 - 1300 mm adjustable |
| Bending head positioning | +30° / 0° (manual) |
| CNC support plate, stroke | +25 mm / -235 mm (option) |
| Infeed speed | 120 m/min |
| Bending torque | ca. 1050 Nm |
| Number of standard CNC axes | max. 24 |
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Benefits BM Tube Series
- New, patented bending technique with eccentric clamping
- Follow bars for left-/right-hand bending
- 3D shapes can be produced
- Reliable cutting systems (chipless)
- Reliable WAFIOS Programming System WPS 3.2 EasyWay
- Special solutions are available for flat material, profiles, tube from the coil
Types
| BM 50R | |
|---|---|
| Tube diameter | |
| 600 N/mm² | 12,7 x 1 mm |
| Feed rollers | 4 Paar |
| Rotary angle, mandrel axis | Infinite |
| Rotary angle, bending axis | Infinite |
| Bending head, up/down stroke | +25 mm / -120 mm |
| Bending head, transverse stroke | +200 mm / -100 mm |
| Bend-back clearance | 720 mm |
| Bending head positioning | +30° fix |
| CNC support plate, stroke | +25mm / -235 mm |
| Infeed speed | max. 120 m/min |
| Bending torque | ca. 1050 Nm |
| Number of standard CNC axes | max. 14 |
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Benefits B 36 Performance
- Performance machines are built on the basis of many years of WAFIOS know-how
- Application-oriented standard equipment based on solid and reliable technology - Performance machines have been designed for the most common wire bending applications
- Defined number of options - In contrast to High-Performance machines, there is a limited number of options available
- WAFIOS WPS 3.2 EasyWay high-end programming system
- Modern operating concept based on the one used by the High-Performance machines of the B, BM and BMU series
Types
| B 36 Performance | |
|---|---|
| Wire diameter | |
| 600 N/mm² | 2 - 6.5 mm |
| 1200 N/mm² | 2 - 4.5 mm |
| 1900 N/mm² | 2 - 3.6 mm |
| Feed rollers | 2 Pairs |
| Rotary angle, mandrel axis | Infinite |
| Rotary angle, bending axis | Infinite |
| Vertical stroke of bending head | +5 mm/ -20 mm |
| Manual bend-back clearance | 400/800 |
| Bending head positioning | +30° fix |
| Stroke of CNC support plate (option) | +25 mm / -200 mm |
| Infeed speed | 120 m/min |
| Bending torque | ca. 180 Nm |
| Number of CNC axes | 5 (6 option) |
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Contact
WAFIOS Machinery Corporation
27 Northeast Industrial Rd
Branford CT 06405 / USA
Phone: 203-481-5555
Fax: 203-481-9854
E-Mail: sales@wafios.us
Internet: www.wafios.us
